I'd been jonesing for tacos for days, and just hadn't got around to making them. Then, fortuitously, some friends said they were going to be in the 'hood one evening, which gave me the perfect excuse to try a new method for making carnitas. (And yes, I'm one of those people who tries out new recipes on guests, much to the chagrin of my mother who considered it much too risky.)
I'd already pulled a four-pound pork shoulder out of the freezer, it being a weekend and the perfect time for a nice slow braise on the stove. So I picked up some cotija cheese made by Albany's Ochoa's Queseria, cabbage for slaw, plus an avocado, salsa and tortillas. (I'm a huge fan of the organic tortillas from Three Sisters Nixtamal. It's a local company that makes masa using a traditional process called nixtamalization, where dried corn kernels are soaked in slaked lime, then ground and made into dough.)
Carnitas, which means "little meats," is made by simmering chunks of pork with citrus and spices for several hours until it's tender and on the verge of falling apart. I had some whey left over from making ricotta, so I decided to use it for the braising liquid, since the acids in the whey would help to break down and tenderize the meat. The method I used then calls for shredding the meat, roasting it in the oven (or in a cast iron pan on the grill) until any remaining liquid evaporates and the meat is crispy.
Warming the tortillas on a griddle is quick and easy, though I'm always tempted to pile them with heaps of fixin's, but exercising a teensy bit of restraint is worth the reward of the perfect bite, instead of bursting the taco or losing too much on your plate. Plus it means I can enjoy a few more of those longed-for tacos!
Carnitas
4 lbs. boneless pork shoulder 1 qt. whey, water or stock 1 onion, sliced in half lengthwise, then crosswise into 1/8” slices 8 cloves garlic 2 tsp. oregano 4 bay leaves 2 tsp. ground cumin 1 orange, quartered 1 Tbsp. kosher salt
Put all ingredients into large Dutch oven and bring to a boil. Reduce heat to simmer for 2-3 hours until meat is starting to fall apart and liquid is almost gone. If there is quite a bit of liquid left, remove the meat to a roasting pan, disposing of the orange peel and bay leaves. Bring the liquid in the pot to a boil and reduce until there is less than 1 cup remaining.
While liquid reduces, heat oven to 450°. When liquid has reduced, pour over meat in roasting pan and place in oven for 20-30 minutes or until it starts to brown. Shred any remaining large pieces.
The video above shows what organic egg production looks like at one Oregon factory farm. Crowded into closed-in barns, with "outside access" limited to a roofed-in, screened, cement-floored patio, with panels preventing the chickens from even seeing outside, is not what people imagine when they see the words "cage free" on the carton.
And it's about to get a lot worse unless you act now.
The demand from consumers for organic products has caused that segment of the grocery industry to explode. It's caught the attention of large agribusiness, which has been seeing its portion of the market starting to decline.
A new rule, carefully developed over the last decade, setting consistent and humane animal welfare standards for organic production, was about to go into effect when the current administration delayed its implementation. Over the holidays, USDA Secretary Sonny Perdue announced he was going to completely withdraw the new rule from consideration, a step that corporate agribusiness has been pushing for.
The USDA's Agricultural Marketing Service (AMS) is accepting comments on its decision through Wednesday, January 17, so action is needed immediately. The Center for Food Safety has provided a simple form to submit a comment on this rule. It may sound alarmist, but the integrity of the organic label, including our health, and that of our communities and the environment, is at stake. I sincerely hope you consider signing it.
Giant factory farms are moving to Oregon, bringing with them concerns about our rural communities, the environment, and how we want to grow our economy, as well as challenging long-held traditions of our state’s agriculture as one based on small, family-scale farms. This is an excerpt from an article I wrote for Edible Portland magazine that was picked up by Civil Eats (full article here).
It’s important to respect “the cow-ness of the cow,” says Oregon dairyman Jon Bansen, a member of the farmer-owned cooperative Organic Valley. He's quoting sustainable farm guru Joel Salatin in explaining what differentiates his pasture-raised cows from those living their lives in closed buildings on a factory farm.
Monmouth dairy farmers Jon and Juli Bansen.
“It turns out that some things get more efficient with size, but biology doesn’t,” he says of the large mega-dairies that have taken up residence near the small Columbia River town of Boardman at the east end of the Columbia River Gorge. “To be standing on concrete, fed high levels of grain, treated like a widget instead of a biological being—it shortens their lifespan.”
Animal welfare isn’t the only reason to worry about mega-dairies. Another cost of these giant factory farms is to Oregon’s small dairies. In 2001, mega-dairy Threemile Canyon Farms, a 70,000-cow facility near Boardman, began supplying milk to the Tillamook County Creamery Association’s manufacturing plant nearby. One of the results of this move was that an average of nine family-owned Oregon dairy farms went out of business each month between 2002 and 2007.
Why did this happen?
“Mega-dairies flood the market with milk, driving down milk prices and making it increasingly difficult for family farmers to stay afloat,” Bansen wrote in an editorial in the Salem Statesman Journal.
Mega-dairies also degrade the lives of local communities. Bansen wrote that “the ways in which family dairy farmers and mega-dairies contribute to a community are drastically different. When something breaks, family farmers typically buy parts from the local store. When their animals need veterinary attention, they call the local vet. They support their feed stores, tractor-supply stores, and more. After a hard day on the farm, family farmers often engage in their community, schools, civic groups, and churches.”
Bansen emphasized that employees at mega-dairies have neither the time nor the money to spend in their communities because of low wages and the long hours demanded of them. And any equipment needed at the dairy is bought from the cheapest (mostly non-local) sources, and profits are sent off to corporate, often out-of-state, offices.
Waste and Groundwater
To give an idea of how large these mega-dairies are, all you have to do is refer to their corporate websites. Threemile Canyon’s cows—consisting of 25,000 milk cows, 30,000 replacement heifers, 7,000 steers, and an 8,000-calf nursery—produce 165,000 gallons of milk per day. If you look at a satellite view of the property, you see that the buildings the cows live in are so vast that employees have to drive to get from one end to the other.
Waste runoff at Threemile Canyon Farms.
The amount of waste that these 70,000 cows produce is also mind-boggling—estimates are around 436 million gallons of liquid manure every year. One of the several open-air, double-lined waste pits, called lagoons, covers more than 20 acres. While these large facilities have permits for discharging waste under the Clean Water Act, a state statute (ORS 468B-025) prohibits any of it from entering “waters of the state.”
“It says in very broad terms that no person in Oregon shall place or cause to be placed waste where it may enter waters of the state by any means,” says Wym Matthews, fertilizer program manager of the Confined Animal Feeding Operation (CAFO) for the Oregon Department of Agriculture (ODA). “There’s the broad thought in Oregon that folks should be responsible and not allow material they are managing—waste or not—to get into the waters and cause a problem.”
In other states, leaks from lagoons have endangered the drinking water of cities that rely on rivers as a water source, and manure from the spills has been responsible for the deaths of thousands of fish in waterways. Recently, a major liquid manure spill from a dairy operation in the Tillamook area caused the closure of Tillamook Bay due to contamination from fecal coliform, which had a significant economic impact on commercial oyster growers in the area.
The thing that worries Ivan Maluski, policy director for Friends of Family Farmers (FoFF), an organization that supports socially and environmentally responsible family-scale agriculture in Oregon, is that much of the reporting and monitoring is left up to the operations themselves.
Cow standing in waste at Threemile Canyon Farms.
“The reality is that it’s not possible for there to be no discharge at all, so it’s a bit of an aspirational permit, if you will,” Maluski says. “They often rely on the CAFOs themselves to report a problem because [ODA inspectors] visit them typically once a year. Or, if someone says, ‘Hey they’re spreading manure out there, and it looks like it’s going in the creek’ on a Saturday, if ODA can’t get out there until Monday, they might not see anything.”
And now that another mega-dairy—30,000-cow Lost Valley Farm, just 30 miles from the Threemile Canyon operation—has received a permit from the ODA, farm organizations like FoFF and the Socially Responsible Agriculture Project (SRAP), as well as consumer protection groups like the Center for Food Safety (CFS), are on high alert.
The land occupied by these two factory farms is one of three sites in Oregon designated as a Groundwater Management Area (GWMA), so named because nitrate concentrations in many area groundwater samples exceed the federal safe drinking water standard. “What’s so concerning about putting another mega-dairy in an existing groundwater management area is that the Lower Umatilla Basin was designated in the ’90s as a place where there were already too many nitrates in the water—water people use for drinking,” says Amy van Saun, an attorney for CFS. “This is only going to make it worse.”
Wym Matthews doesn’t disagree. “I would describe the groundwater-monitoring well data from the Lower Umatilla GWMA as mixed,” he says. “There are some wells that are staying stagnant and not getting better or worse, some that are getting better, and some that are getting worse.”
Open-air waste lagoon at Threemile Canyon Farms covers 20 acres.
Asked how the ODA could issue a permit in such a sensitive area, Matthews says that the only way a permit could be issued is if the agencies believe that the permit is restrictive enough so that if there was discharge, it would violate the discharge standard. For Lost Valley, the department has set the discharge standard at zero.
“How can the state say yes to [Lost Valley Farm], which is clearly going to add a risk of nitrates leaching into the groundwater, when you’ve already got an area that’s impaired and not getting any better?” Maluski asks. “When they were digging their manure lagoons for that facility, they actually hit groundwater at 10 feet, so they had to get a special water right to pump groundwater away from their lagoons. It’s just absurd. Obviously, they’re going to have a couple of liners, but if those liners fail, you’ve got a very serious direct contamination of the groundwater.”
Emissions and Air Pollution
As many restrictions as there are related to the potential release of waste from these industrial farms into groundwater and nearby waters, there are no such restrictions on the very real emissions that are released into the air. Nearly a decade ago, the Oregon legislature passed a bill to address air emissions from these mega-dairies. Called the Oregon Dairy Air Quality Task Force, it was comprised of stakeholders from across the political spectrum, including representatives from government, academic institutions, the dairy industry, and public interest groups.
Warning sign at a confined facility.
The task force studied the current scientific literature relating to air pollutants, such as ammonia, hydrogen sulfide, methane, volatile organic compounds, nitrogen oxides, and particulate matter emitted by these operations.
“Ten years ago, that task force came up with some really strong recommendations for how the state could move forward with some rules around air quality in order to get ahead of the problem of these operations coming in and having a lack of regulations to mitigate emissions,” says Kendra Kimbirauskas, a member of the task force and the current CEO of SRAP. “And 10 years later, none of those recommendations went anywhere despite the fact that it was a consensus list of recommendations.”
Kimbirauskas says that at SRAP, which works across the country with communities that are directly impacted by factory farms, she’s seen what these operations do to rural communities. “It’s just like every other extractive industry,” she says, comparing factory farms to extraction industries like mining and industrial timber that threaten forests and wild lands.
“This is the same model with a different face,” Kimbirauskas continues. “It’s the idea that these out-of-state companies or corporations can come in, and they can call themselves family farms. But you can put lipstick on a cow, and it’s still a factory farm cow. They come in, and they’re extracting local resources. They’re extracting the water, they’re extracting the local wealth, and they’re sending it off to faraway places. They’re externalizing all of their costs of production, first and foremost, on the local community, on the local environment, and on the state.
“If we’re not careful, and we’re not paying attention to these issues now,” she warns, “by the time it does become in our face, it’s going to be too late, and what we love about Oregon agriculture and the local farm economy will be threatened.”
When asked about Threemile Canyon Farms and Lost Valley Farm claims to have “closed loop” systems, FoFF’s Maluski says he has to laugh.
“Threemile likes to talk about a closed-loop system where they’re capturing their manure, they’re fertilizing with it, and then they’re feeding the animals everything from the corn and alfalfa they grow to potato scraps and onion scraps,” he says. “But they’re ignoring a number of major elements, such as their methane output.” They’re not a closed loop on methane, he emphasizes, arguing that their much-touted digester only captures about a sixth of their total methane emissions.
Maluski notes that a 2005 Toxic Release Inventory from the Environmental Protection Agency (EPA) said that Threemile Canyon Farms, which at the time had only 50,000 animals on-site, was one of the nation’s biggest sources of ammonia emissions, estimated at 12,000 to 16,000 tons per year. “So if you conveniently ignore a major part of their operation then, OK, maybe you can get to closed loop,” he says. “But you’ve got to do that by ignoring a bunch of big loopholes in the loop.”
Van Saun at the CFS agrees. “It’s not so closed when you’re putting out enough ammonia that you’re in the top of all industry emissions, the highest single emitter of ammonia in the state,” she says. “That’s an externalized cost that they’re not paying for.”
Local Control
Part of the reason that large operations are flocking to the state—in 1997, the U.S. Department of Agriculture census found that Oregon had eight mega-dairies with more than 1,000 cows, and as of 2012, it had 25 such facilities—is that Oregon’s land use system, while it was important in preserving agricultural land when it was created in the early 1970s, did not anticipate the emergence of large factory farms.
So, for instance, when Lost Valley Farm applied for a permit to site its 30,000-cow facility on land zoned for exclusive farm use, Morrow County commissioners had no choice but to say yes. An Oregonian article reported that the county had no legal way to stop what would be the state’s second-largest dairy, and that its three commissioners were deeply worried that it would sap already-limited groundwater from local farmers and exacerbate water and air-quality problems.
“When it comes to agriculture, communities don’t have any local control over what kind of agriculture is acceptable in the community and what kind of agriculture they want to limit or regulate,” Kimbirauskas says. “That’s because local control has been pre-empted in this state, meaning that policy on agriculture can only really be set at the state level.”
But for Monmouth dairyman Jon Bansen, it boils down to putting efforts where they will do the most good for the animals, the communities, and the environment.
“There’s different ways of making food, and I think some of them are more beneficial to human health,” he says of the reason he chose to operate a small, pasture-based organic dairy. “If you’re going to eat dairy, you should eat dairy that comes from cows that get to do what ruminants do: Go out, graze pastures, and live their lives on the soft earth, not on hard cement. To do what a cow is supposed to do. And if the animal’s really healthy, then the product it’s producing is going to be healthier for the consumer. That’s why we do what we do.”
Top photo from the East Oregonian. Photo of Bansens from Organic Valley Co-operative. Photos of Threemile Canyon Farms from Friends of Family Farmers.
This series looks at how one small processor, Marks Meats in Canby, is transitioning from the founding owner-operators to a new generation of ownership under the name Revel Meat Company. This post was developed in collaboration with Old Salt Marketplace, a supporter of Good Stuff NW.
"The first thing to note about Ben Meyer is not his polite Midwestern manners, his oh-so-Portland uniform of stocking cap, flannel shirt and scruffy beard or that he's opened two restaurants in what were then—and still are, to some extent —underserved areas of the city. It's not even that he's been interviewed by the likes of Forbes and the Wall Street Journal wanting to hear about the local pasture-raised beef and pork he features on his menus. The key to Meyer is that this evangelist for whole animal butchery, whose walk-in is chock-full of large cuts of dry-aged beef, spent 10 years as a vegan."
Planning the day's work.
Since the time I wrote those words three years ago for the Oregonian, the scruffy beard has come and gone (and come and gone again), the stocking cap and flannel shirt can vary with the season and his two restaurants are still putting out luscious plates of grass-fed meat and farm-raised vegetables. And this former vegan-turned-omnivore is still intent on upending a system he sees as intrinsically unhealthy for his family, his community and the environment.
"I always say that Old Salt and Grain & Gristle are a food system," Meyer said. "We buy raw ingredients from people and we turn them into all the products that we use, [like] grains that are custom-milled to turn into the breads and contract tomatoes where I give the seed to the farmer and they grow it out for us."
But in his latest venture he's diving deeper into the stream that our food travels in getting from the field to our plates. With partners Jimmy Serlin and Ryan Ramage, his Revel Meat Company is attempting to bring local meat back to local tables, in the process revitalizing a nearly extinct local meat processing industry that enables small farmers to bring their animals to a market hungry for the kind of meat they raise.
Bringing local meat to market.
In the spirit of upending the status quo they tossed around the idea of calling their venture Revolution Meat, or saluting the history of Marks by calling it High Mark Meat, but then Serlin suggested Revel Meat for what he thought of as a gustatory celebration of the best the region had to offer. The name stuck.
An unusual part of this new venture is that Meyer isn't just branding all the meat they process under the Revel Meat banner, regardless of the source. According to a 2015 article, discussing the practice of "localwashing," many large processors, like Carlton Farms in Oregon, buy animals from Canada or elsewhere, bring them to their facility for slaughter and processing, then brand the products with their name. Meyer's plan for Revel Meat is to have the name of the ranch or farm that raised the animals follow the product, whether it ends up as hamburger or sausage or charcuterie, all the way to the consumer.\
"My whole goal with all food is getting rid of the smoke and mirrors," he said. "We want to make sure that if somebody’s buying it, they know who they’re buying it from, the name of the ranch and where it is. We’re not going to co-brand it; it’s not just going be Revel Meat pork, it’s going to be Payne Family Farms pork delivered by Revel Meat."
Jimmy Serlin, co-owner of Revel Meat.
Since Meyer and Serlin are both chefs, they are intimately connected to Portland's restaurant community and have already begun wholesaling their meat products like sausages to some of the city's restaurants. But entering the wholesale business has meant adding layers of complexity to an already complicated process.
In the normal course of running his restaurants, Meyer said, he would talk to his ranchers a week ahead for pork and two weeks or more for beef so that the animals would be in the pipeline to go to the processor. They would then hang for two to three weeks, after which he would butcher and process them for his menus.
With wholesaling, not only does he need to have pork in hand to make the sausage in time to get it to restaurant chefs for their menu, he said, "I now have to plan weeks out to make sure that we have pigs lined up to get them killed, cleaned, hung up, turned into sausage, packaged, labeled and then driven up to the city. It’s just a whole other layer back."
As if that wasn't enough, the partners are adding animal husbandry into the mix, raising their own animals on two parcels of land near the facility. It means working not weeks or months, but years out, he said, with animals on the ground that are slated to come through their process two years from now.
Helping local producers thrive.
But even with intimidatingly steep learning curves on multiple fronts, this former vegan never wants to forget that he is responsible for taking the life of a living creature.
"My biggest fear is that you would become callous and not care," Meyer said. It's why he chose to take on the challenge of revitalizing a medium-sized, locally owned slaughterhouse that would serve small farmers and ranchers, rather than scaling up to operate at the same volumes as larger processors.
"You can imagine the level of care when you’re killing 340 head an hour on five different lines," he said. "That’s stunning an animal every 3.2 seconds or something. That is factory work where the cog happens to be a living creature. That is the most mortifying part to me."
"No matter how much love or care you put into the raising of an animal, if that’s how it finishes its life, you’ve broken that covenant with the animal," he added. "That covenant is the most important thing for us. If you break your part of the covenant, then we’re asking that species, this pig or that beef or these sheep or goats, to keep their end without us keeping ours. It’s not fair."
This series looks at how one small processor, Marks Meats in Canby, is transitioning from the founding owner-operators to a new generation of ownership under the name Revel Meat Company. This post was developed in collaboration with Old Salt Marketplace, a supporter of Good Stuff NW.
Floyd Marks opened Marks Meats on South Mulino Road in Canby, Oregon, in 1963. His daughter, Kris, who was a very young child at the time, still remembers the opening party in the brand new slaughterhouse. The band was set up on a platform over the drain where the animals were hung to bleed out, with the dance floor in the middle of the kill floor. Originally solely a slaughterhouse, Floyd designed the compact footprint of the facility to maximize efficiency and, as the business expanded, to accommodate an on-site processing facility to make sausages, bacon and smoked meats.
Floyd and Martha Marks (c. 1975).
In the mid-1970s, when their mother decided it was time to think about retiring from the business, she asked Kris (top photo, on the kill floor) and her sister Judy if they'd be interested in stepping in, Judy working with the animals on the kill floor and Kris managing the new processing side. By this time Kris had married her husband, Joe Akin, and they were the parents of two young children. As a teenager, Joe had applied for a job at the plant and, like Jimmy Serlin would many years later, he found his calling working there.
With the daughters' agreeing to the arrangement, their father retired and turned the business over to Judy and Kris. When I expressed surprise that a slaughterhouse might be run by two young women, she reminded me that in many old farm families it was not unusual for the women to do the butchering.
"Dealing with the animals that you raise and the vegetables that you raise and processing them all the way through, it wasn't something foreign to us."
"If you grew up on a farm, you also did that as part of it," she said. "Dealing with the animals that you raise and the vegetables that you raise and processing them all the way through, it wasn't something that was foreign to us."
Judy eventually left the business, and Joe took over running the kill floor while Kris worked on the processing side and took care of the immense amount of record-keeping required for the facility's Federal Grant of Inspection from the USDA. The grant allowed the business to slaughter and butcher animals, and involved a difficult and costly approval process, one that guarantees that procedures are in place to ensure that the meat it sells is safe and inspected before, during and after slaughter.
Processing room at Marks Meats (c. 1975).
Around ten years ago it became difficult for Kris and Joe to find trained, competent help in the slaughterhouse, so Kris stepped onto the floor to work alongside her husband. While he did the stunning—essentially rendering the animals brain-dead—at the height of their production they managed a schedule that rotated through 30 beef in a day, and other days processed 24 to 30 pigs or 75 or 80 lambs, a crushing amount of output for a small facility.
Approaching retirement age, they both knew that this kind of heavy production schedule was unsustainable, so Kris began to put the word out that Marks was looking for a buyer. An attractive prospect, the business drew several inquiries because of its up-to-date plant and that all-important grant of inspection, not to mention its accessibility to both area farms and a Portland customer base. But none had quite the right combination of factors required for a transition of ownership that would take several years to complete.
Enter Jimmy and the young crew of food revolutionaries from Let Um Eat who had bought a farm down the road and, driving by one day, saw a sign outside advertising a sale on steaks.
The young people were just customers at first, but the sudden departure of an employee left Kris short-handed, so she asked if they knew of anyone who might be be interested in helping out.
"Then Jimmy showed up because he was interested in learning what we did," Kris said, though it was obvious from the get-go that he had no idea what an immensely physical job it was. "It’s like working out at the gym for eight to ten hours. He was on the kill floor, doing skinning and pushing and pulling and different movements that you don’t normally do."
For Jimmy’s part, he said, ”I didn’t realize how excited I was about it till I started.” When his own father passed away a few weeks into his stint at Marks, a particularly heartfelt conversation with Kris and Joe about her father and the beginnings of Marks cemented his decision. "It became clear that it was something I’d wanted to do for awhile [but] I never really thought about it," he said. "Being there, I think it keeps me in line with with what my old man did."
"We’d been doing this for a long time and physically we needed to have younger people do it in order to keep the business running."
Kris remembers that fairly soon after he started, Jimmy said he was looking for something more permanent than simply being an employee.
"He wanted to know more about the business and possibly join us in some capacity," she said. "And we were wanting to get out. We’d been doing this for a long time and physically we needed to have younger people do it in order to keep the business running."
The key phrase Jimmy got from his conversation with Kris? "If you’re interested, let’s talk."
Marks Meats (c. 1975).
At that point, as far as he was concerned, the decision was made. "How can we can we all talk about Let Um Eat and the collective and not take the opportunity to take over one of the most crucial pieces to the small farm and sustainable food movement?" he remembers thinking.
The other members of the collective, however, were not on board with making that kind of long-term commitment. Or as Jimmy said, "They were like, haha, we have a thousand other things going on."
Knowing he couldn't do it alone, however, meant that he needed to find partners who could bring additional skill sets to the table. He approached Ben Meyer, who was already working with local ranchers and farmers on a whole animal program for his Portland restaurants Old Salt Marketplace and Grain & Gristle. Bringing butchery, merchandising, retailing and processing expertise, Meyer was the perfect fit. To complete the team, Meyer brought in cattle rancher Ryan Ramage of Ramage Farm in Oregon City.
Meyer had already identified that it was critical to keep Oregon's surviving small processors alive, as well as the need to add more. Crucial to this was figuring out the stumbling blocks faced by existing processors, which had been steadily closing since the '70s. "Every one we lose is another opportunity for a small rancher to process," he said. So when Jimmy presented him with the opportunity to buy Marks, he recalled, "I immediately said we need to at least talk about it."
"[Handling the physical aspect of the work] is the most important part, because if they can’t do that, the rest of the business isn’t going to work."
Meyer began working alongside Jimmy on the kill floor soon after that, with Kris teaching them the arcane, detailed and exhausting work that goes into processing in a USDA facility. Also involved were endless conversations about how to transition to new owners from a second generation, family-owned and run business.
Marks Meats (c. 1975).
Kris said that the last eight to ten months have been spent seeing if Ben and Jimmy could learn how to handle the work.
"It’s the most important part, because if they can’t do that, the rest of the business isn’t going to work," she said, emphasizing that the learning curve is a steep one. "You need to get up from kindergarten to college really fast. If you’re going into this business from an apprenticeship level up to a journeyman, it can take up to ten years. So doing it in this [short] length of time, it’s difficult."
Other complicating factors are that Marks is a corporation, with a USDA grant of inspection involved. Being the shrewd businesswoman she is, the key to a successful transition, Kris said, is that "you’ve got to make it work for a business, because you can’t make it work for everybody if it doesn’t make business sense."
When I asked what the hardest part of the process has been for Kris personally, she paused. "Probably the letting go and letting somebody else do something for me," she said. In the past, she said, "If it didn’t get done, I had to do it and make sure it got done."
Read the first post in the series, Rejuvenating Local Processing. The final post in the series focuses on the future of small processors, titled Upending the Status Quo, with an interview with Revel Meat co-owner Ben Meyer.
This series looks at how one small processor, Marks Meats in Canby, is transitioning from the founding owner-operators to a new generation of ownership under the name Revel Meat Company. This post was developed in collaboration with Old Salt Marketplace, a supporter of Good Stuff NW.
The first time in his life that Jimmy Serlin walked onto a kill floor was just about a year ago. It was lamb day at Marks Meats in Canby, and 60 sheep were scheduled for slaughter and processing. Intense, smelly, dangerous work, with trolleys weighing 15 pounds hanging 20 feet over his head, it could have been disastrous.
Instead, the words he used to describe it were more like those of someone falling in love.
“I was just instantly enamored,” he said, and remembered thinking, “This is what I want to do.”
Left to right: Ben Meyer, Ryan Ramage and Jimmy Serlin of Revel Meats.
That feeling didn’t diminish even though he recalls going home at the end of the week so tired and sore he walked in the house and flopped down on his bed. When his roommate came in and asked him how it had gone, he said, “I can’t lift my arms off the bed.”
It’s tempting to paint the picture as one of the prodigal son finding his calling, since his father had owned a wholesale meat packing business in Manhattan supplying area restaurants. Young Jimmy often skipped school to go to work with his dad, helping load the trucks for tips, but he found himself more drawn to the restaurants those trucks were heading to.
So, starting as a dishwasher at 13, he began cooking on the line soon after, eventually ending up at culinary school where he became fascinated with butchery. Stints in far-flung restaurants in New York, Vermont, Colorado and California, many with his culinary school buddy Karl Holl, cemented those nascent skills. Working for well-known restaurateur Staffan Terje at Perbacco in San Francisco, a high-rolling customer named Frank offered the pair a chance to come to Oregon and work on a start-up producing naturally raised geese for foie gras.
That, of course, went the way of many high-concept start-ups, leaving Karl and Jimmy and a few friends they’d moved with to Oregon sitting on a farm they’d leased near Salem and needing to pay the rent. But being a flexible and talented group, they decided to start a pop-up restaurant and catering business called Let Um Eat, with the lofty goal of “uniting the seeders, feeders and eaters of the food revolution.”
Revel Meat Co. USDA stamp.
A move to a permanent location, a farm on Milk Creek near Canby, proved to be pivotal in a way the group couldn’t have foreseen. They’d often stop down the road to buy steaks at a small meat processor, where Jimmy boasted to its owner, Kris Akin, about the Let Um Eat collective. “She, of course, looked us up on the internet and said, ‘What the hell is Let Um Eat? You guys sound like weirdos,’” he said.
Weirdos or not, Akin saw the value in the local network they had created, especially since she needed help finding qualified employees to process the animals into sausages and cuts of meat. And because she and her husband Joe were looking to turn the business over to new owners so they could retire.
The Processing Bottleneck
It’s probably a good point to “pivot,” as the au courant phrase has it, to discuss some of the history of meat processing in Oregon.
Tools of the trade.
According to Akin, in the mid-20th Century there were more than 1,000 small meat processors operating in Oregon, with one in almost every small town. They served as slaughterhouses and processing plants for local farmers and ranchers, and most were regulated by the Oregon Department of Agriculture’s (ODA) meat inspection program established in 1957. By 1967 the Wholesome Meat Act passed by Congress gave the USDA the responsibility of ensuring that animals were slaughtered humanely and that states maintained meat and poultry inspection programs at least equal to the federal program.
[Historical factoid: The Wholesome Meat Act, a reform pushed by consumer activist Ralph Nader in the 1960s, was known as “The Jungle, Part 2,” after Upton Sinclair’s book, “The Jungle,” about the deplorable conditions in meat processing plants in turn of the century Chicago, resulted in the passage of the Federal Meat Inspection Act in 1906.]
At that point Oregon turned over its meat inspection program to the USDA, which meant that small processors had to upgrade to meet federal standards—an extremely expensive proposition for marginally profitable businesses—or become “custom exempt,” meaning that they could only slaughter and process livestock for the exclusive use of the farmer and agree to inspection by both ODA and USDA once or twice a year.
Without access to funds to invest in updating equipment, hire skilled workers or do the marketing to find producers, not to mention consumers to buy their products, small facilities suffered. The implementation in 1996 of the Hazard Analysis and Critical Control Point (HACCP) system—establishing new requirements to improve food safety—and the simultaneous consolidation in the grocery industry were an “inflection point,” according to Lauren Gwin of Oregon State University’s Niche Meat Processor Assistance Network.
Discussing cuts.
“People blame regulations, and that shift was really hard for small plants,” she said. “But there were larger changes in the meat industry at the same time that were putting pressure on those small plants. The consolidation in the industry, including the shift to boxed meat, really changed things for the smaller plants.”
This shift from small grocers to large supermarkets, which closed butcher departments and switched to boxes of pre-cut meat from large processors, caused many of the state’s small slaughterhouses to shutter. From 2000 to 2015, mobile and custom-exempt facilities in Oregon dropped more than 30 percent, from 93 to 63, and the number of USDA-inspected slaughterhouses fell 25 percent, from 16 to 12.
Another consequence of the loss of these small processors is that farmers and ranchers have been forced to transport their animals longer and longer distances to get them slaughtered and processed, a costly and environmentally questionable practice. An article in the Eugene Register-Guard, titled “A Meaty Bottleneck,” quotes a 2005 study by Ecotrust concluding that “42 percent [of growers] said they would consider raising more animals if they had improved access to meat-processing facilities.”
Because pasture-raised and grass-fed meat from small farms is in increasingly high demand from consumers who want to know where their food comes from, including how it was raised, slaughtered and processed, it’s critical to the health and vibrancy of Oregon’s food system that small processors survive to serve them.
Read the next post in the series, an interview with Kris Akin, owner of Mark’s Meats, about the challenges of passing on a family business. The third post focuses on the future of small processors in an interview with Ben Meyer, titled Upending the Status Quo.
Due to new developments in the Tillamook cheese story I posted about previously, I decided an update was needed.
If I needed more assurance that my decision to stop buying Tillamook cheese was the right one, this past week the Oregon Department of Agriculture and the state Department of Environmental Quality both gave the go-ahead to Lost Valley Farm, a 30,000-cow mega-dairy, to begin operations in the Boardman area.
Tillamook's Boardman processing plant.
A California-owned facility, Lost Valley joins North Dakota-based Threemile Canyon Farm, with its 70,000 cows, in supplying milk for Tillamook cheese. According to a story in the Salem Statesman-Journal, "both dairies hold contracts with Boardman’s Columbia River Processing, which produces cheese for the Tillamook County Creamery Association, maker of Oregon’s famous Tillamook Cheese."
Lost Valley also had to gain the official approval of Morrow County's commissioners, although according to a story in the Oregonian, "the county [had] no legal way to stop what would be the state's second-largest dairy, and its three commissioners are deeply worried that it will sap already-limited groundwater from local farmers, and exacerbate water and air quality problems."
Lost Valley Farm began construction before obtaining needed permits.
Since the county had no choice but to approve the facility despite its deep misgivings, the article then asks, "that raises a crucial question for a coalition composed of local and federal government agencies, small farm advocates and environmental organizations: Are Oregon's rules for mega-dairies and livestock feedlots too loose?"
Ivan Maluski, Policy Director of Friends of Family Farmers, thinks so. "We've been warning for some time that Oregon's rules are too weak, and we're in danger of being a big factory farm state," he was quoted as saying.
In a recent op-ed in the Oregonian titled "The Toxic Truth Behind Oregon's Factory Farm Stench," Dr. Nathan Donley, a senior scientist in the Portland office of the Center for Biological Diversity, said, “The new Lost Valley [Farm] operation will generate as much waste as a small city that will be stored largely in open-air lagoons, then disposed of on fields.
Animal sewage drains from barns at Threemile Canyon Farms.
“Without adequate oversight, there can be no question that every time the state approves a new factory farm it will be opening the door to dangerous health risks—not only for workers but for all those families unfortunate enough to have no choice but to breathe the air around those facilities.”
As I noted in my previous post, Tillamook's slogan is "Dairy Done Right." I disagree. There is a bill, SB 197, before this session of the Oregon Legislature that will set common-sense regulations for air emissions from these facilities—there are no regulations currently on the books for the ammonia and other gasses they emit—so please consider e-mailing your legislator with your concerns and ask them to support this bill.
Suggested text for a message to your senator: "I am a constituent and I am contacting you to ask that you support SB 197's passage out of the Senate Environment and Natural Resources committee and into the legislature for a vote. Oregon’s air quality should not be compromised by out-of-state mega-dairies flocking here to take advantage of our lax regulatory system. Thank you. (Signed, your name and address)"
UPDATE: Lost Valley Farm, mentioned above and one of the Boardman-area factory farms supplying milk to Tillamook, has been the subject of intense scrutiny due to owner Greg te Velde defaulting on loans, getting arrested in a prostitution sting operation and for possession of meth, as well as a history of failure to maintain the standards set out in the facility's state permit. Read that story here.
"As Oregonian as a lumberjack sharing a craft beer with a beaver, no one does cheese like Tillamook." - New Seasons sale flyer
Their packaging says "Thank you for buying Tillamook and keeping our family farms strong."
Since childhood I've been a fan of Tillamook cheese. Molten and gooey inside grilled cheese sandwiches, grated into mac and cheese and melted over just about anything you can think of, its bright orange hue has been a color theme weaving through my life. On trips to the coast my parents would stop the station wagon at the cheese factory to follow the steps that the milk took from liquid to curd to sliced chunks which were finally pressed into logs, aged and dipped in wax (now wrapped in plastic) to be displayed on refrigerated shelves.
"Keeping our family farms strong."
On those same trips my parents would point out the cows munching grass in the brilliant green coastal pastures of Tillamook County, their pendulous udders swaying as they moved to the barns to be milked twice a day. "That's where our cheese comes from!" we'd think.
That's why it is with a heavy heart that I've finally decided to give up Tillamook cheese. It's not because the flavor has somehow fallen off of a cliff, or that I've discovered a better product—their extra sharp white cheddar had become our house cheese after my husband developed an intolerance to lactose. (Lactose is converted to lactic acid by cultures added to the cheese, and the longer it's aged, the less lactose remains.)
So why have I reached this decision?
Tillamook's Columbia River Processing plant in Boardman.
It turns out that only a portion of the milk that is used by the Tillamook County Creamery Association (TCCA)* to make their famous cheeses is produced by those cows munching that rich, coastal grass. Instead, Tillamook has partnered with Threemile Canyon Farms in Boardman on the Columbia River, a factory farm that produces around 2 million pounds (that's 233,000 gallons, folks) of milk per day from 30,000 milk cows kept during the entirety of their short lives in confined barns. Add to that another 40,000 animals consisting of calves and "replacement heifers," young females that will be added to the milking herd at two years old.
Dairy cow standing in manure slurry at Threemile Canyon Farms.
An article in the Tillamook Headlight Herald from 2012, announcing layoffs of 50 employees doing packaging at the Tillamook processing facility—outsourced to companies in Utah and Idaho—quoted then-TCCA CEO Joe Rocha as saying that "all ice cream is made in Tillamook. Other Tillamook brand products, such as yogurt, butter and sour cream, are licensed products produced by other companies. All local milk is processed in Tillamook."
Tillamook has also built a large cheese processing facility, Columbia River Processing, near Threemile Canyon Farms in Boardman that was designed to produce 58 million pounds of cheese a year at full operation. In 2014 it built a 64,000-square-foot expansion project to process whey, which is used in products like infant formula, performance nutrition products and products that "help manage some of the impacts of aging."
An open-air manure lagoon at Threemile Canyon covers 20 acres.
According to an article in the East Oregonian, the system is a "closed loop" where the milk cows "are loaded onto slowly rotating carousels where their udders are sprayed with a disinfectant and attached to automatic pumps. Each spin lasts just a few minutes before the cows are unloaded back where they started." The rest of the loop is made of the waste from the 70,000 animals—estimates are around 436 million gallons of liquid manure every year—that go into digesters and open lagoons that is then spread on fields of grain corn and triticale which is used to feed the cows or is made into animal bedding.
The manure spread on the fields is supposed to be carefully managed to avoid having the runoff pollute area groundwater, but an article on another proposed mega-dairy in the area, Lost Valley Farm, reports that it would add an additional 30,000 dairy cows and their waste to the already beleaguered groundwater system in the county. "The area is home to the Lower Umatilla Basin Groundwater Management Area, where the level of nitrates in the groundwater already exceeds the federal safe drinking water standard," the article notes.
Manure slurry is sprayed directly on crops.
There are also concerns about air pollution, and groups like the Center for Food Safety, Friends of Family Farmers and the Socially Responsible Agriculture Project are pushing for new rules to regulate air contaminant emissions (SB197) from large dairy operations. In 2007, Oregon exempted large-scale livestock operations from air-quality oversight, even though elevated concentrations of ammonia from Threemile Canyon Farms have been linked to acid deposits in the Columbia River Gorge, and nitrogen compounds are contributing to elevated levels of ozone in the vicinity of these operations.
The nail in the coffin was driven in, for me, when I started to look into what these mega-dairies were doing to Oregon's small, family-owned dairy farms. As Jon Bansen, a third-generation dairyman who is hoping to someday turn his farm over to his son, wrote in an editorial in the Salem Statesman-Journal, "when the last mega-dairy, Threemile Canyon Farms, came into Oregon, an average of nine family dairy farms went out of business per month between 2002 and 2007. Mega-dairies flood the market with milk, driving down milk prices and making it increasingly difficult for family farmers to stay afloat."
Each barn (in white) is roughly a quarter-mile long.
Mega-dairies also degrade the lives of local communities. Bansen goes on to say that "the ways in which family dairy farmers and mega-dairies contribute to a community are drastically different. When something breaks, family farmers typically buy parts from the local store. When their animals need veterinary attention, they call the local vet. They support their feed stores, tractor-supply stores and more. After a hard day on the farm, family farmers often engage in their community, schools, civic groups and churches." Employees at mega-dairies have neither the time nor the money to spend in their communities; equipment is bought from the cheapest (mostly non-local) sources; and profits are sent off to corporate, often out-of-state, offices.
So for all of these reasons I'm looking for a new, delicious source for my cheese, and I'll try to buy from small cheesemakers who source their milk from small, family farms. It'll no doubt be more expensive than the cheap-for-a-reason stuff, but I'm willing to spend a little more and use a little less if it helps to support local families and communities.
The Tillamook slogan is "Dairy Done Right." I disagree. How about you?
UPDATE: If I needed more assurance that my decision to stop buying Tillamook cheese was the right one, this past week the Oregon Department of Agriculture and the state Department of Environmental Quality both gave the go-ahead to Lost Valley Farm, a 30,000-cow mega-dairy in the Boardman area. A California-owned facility, Lost Valley joins North Dakota-based Threemile Canyon Farm in supplying milk that goes into making Tillamook cheese. According to a story in the Salem Statesman-Journal, "both dairies hold contracts with Boardman’s Columbia River Processing, which produces cheese for the Tillamook County Creamery Association, maker of Oregon’s famous Tillamook Cheese."
Lost Valley also had to gain the official approval of Morrow County's commissioners, although according to a story in the Oregonian, "the county [had] no legal way to stop what would be the state's second-largest dairy, and its three commissioners are deeply worried that it will sap already-limited groundwater from local farmers, and exacerbate water and air quality problems."
Since the county had no choice but to approve the facility despite deep misgivings, the article then asks, "that raises a crucial question for a coalition composed of local and federal government agencies, small farm advocates and environmental organizations: Are Oregon's rules for mega-dairies and livestock feedlots too loose?"
Ivan Maluski, Policy Director of Friends of Family Farmers, thinks so. "We've been warning for some time that Oregon's rules are too weak, and we're in danger of being a big factory farm state," he was quoted as saying. (Read an extended version of this update.)
UPDATE: As if I needed any more reinforcement of my decision to quit buying Tillamook products, a massive dairy sewage spill—more than 190,000 gallons—that flooded neighboring properties and entered the water systems that eventually run into Tillamook Bay has closed the bay to commercial shellfish production, according to an article in the Salem Statesman-Journal. This is the third time in the last month that dairy sewage has spilled from storage tanks or drainage ponds and caused fecal coliform readings hundreds of times higher than the standard allows. These leaks have been the subject of lawsuits on the part of local fish and shellfish operators, who often have to shut down for weeks or months twice a year during rainy periods when flooding can occur. The economic impact of this latest spill to individual fishing families and shellfish operators has not been estimated, but the cumulative effect of the shutdowns and spills to local fishing and farming communities over the years cannot be underestimated.
UPDATE: My article for Edible Portland on the dairies that supply milk to Tillamook, titled "Big Milk: Big Issues for Local Communities," expands on the topic of industrial agriculture's creeping influence in Oregon, challenging long-held traditions of our state’s agriculture as one based on small, family-scale farms.
UPDATE: Lost Valley Farm, mentioned above and one of the Boardman-area factory farms supplying milk to Tillamook, has been the subject of intense scrutiny due to owner Greg te Velde defaulting on loans, getting arrested in a prostitution sting operation and possessing meth, and a history of failure to maintain the standards set out in the facility's state permit. Read that story here.
* I contacted the Tillamook County Creamery Association Consumer Relations department for this post and was told they could not comment on the facts referenced in this post because "production numbers like the kind you are seeking are not figures that we generally share with the public."
This series interviews farmers, food activists, politicians and policy wonks to try to get a handle on the seismic shift in our local food landscape due to the change of administrations in Washington.
Elected to represent Oregon in the United States Senate in 2008, Jeff Merkley replaced conservative Republican Senator Gordon Smith in a hard-fought battle for the state's junior seat. The son of a millwright, he was born in the timber town of Myrtle Creek, Oregon, and was the first in his family to attend college, graduating with an undergraduate degree in International Relations from Stanford and a graduate degree in Public Policy at Princeton's Woodrow Wilson School of Public and International Affairs. After college Merkley worked as a national security analyst at the Pentagon and at the Congressional Budget Office, then returned to Oregon in 1991 to take a position as the executive director of Portland Habitat for Humanity. His work to provide housing for Oregonians led him to consider running for office, and he was elected to the Oregon House of Representatives in 1998, eventually becoming Speaker of the House. In his life outside of politics, he enjoys hiking and recently completed an IronMan event with his daughter. Impressive!
What are the critical issues affecting agriculture and our food system a) here in the Northwest and b) in the country as a whole?
Genetically modified organisms (GMO) labeling and climate change.
GMO labeling gives consumers easy access to the information they need to make informed food purchasing decisions. There are Federal requirements for disclosing whether fish is farm-raised or wild-caught, or whether juice is from concentrate or fresh squeezed; the same should be true for genetically modified ingredients. After all, 64 other countries—including China—allow their consumers to know whether products contain GMOs.
I have been deeply immersed in this issue, and last year introduced the Biotechnology Food Labeling Uniformity Act, which would deliver a 50-state solution instead of a potentially complicated patchwork of GMO labeling laws. Major food companies like Campbell’s, General Mills, and Mars have listened to the nine out of 10 American who agree that GMOs should be labeled, and have taken steps to voluntarily disclose this information on their products. These companies are demonstrating that it is possible to give consumers the information they want without raising costs at the grocery store.
Merkley speaking before the Senate on GMO food labeling.
As a ranking member on the Agriculture and Rural Development Appropriations subcommittee, I’ve been advocating for consumers, and organic and small farms; traditional “big” crops like corn and soybeans are already well represented by lobbyists. I will continue to advocate for Oregon’s specific agricultural needs and consumers’ right to know what’s in their food.
The devastating effects of climate change are already being felt by food systems here in Oregon—baby oysters are dying as the ocean becomes more acidic; wildfire season is longer and more intense; prolonged drought is crippling farms and ranches. And yet we have a president who believes climate change is a hoax, and an Environmental Protection Agency chief who doesn’t think humans have contributed to global warming.
Since we can’t count on the current administration to act on climate, in the coming months I’ll introduce a “100-by-50” bill to achieve 100 percent clean and renewable energy by 2050. The would provide a roadmap to clean the electric grid, electrify transportation, and promote investments in new technologies to end the use of polluting fossil fuels.
The “100-by-50” framework is something every group or organization can sign onto: Commit to operating on 100 percent clean and renewable energy by 2050, and develop a framework for how you’ll get there incrementally. Every garden club, cooking class, and family can contribute to reducing carbon emissions and curbing the effects of climate change on our food systems.
What do we as citizens need to be paying attention to? What are the best sources for information on the issues?
There is a constant barrage of misinformation coming from the current administration. I suggest you identify a favorite traditional news source—one whose information is vetted and verified—to stay informed. Find an issue that you’re passionate about and get involved.
In your opinion, what’s the most effective action citizens can take in the short term? In the long term?
The grassroots uprising by ordinary Americans has had a real effect on Congress. As we go forward, the impact of citizen action is directly proportional to the amount of individual effort it takes. If you sign a petition or send a form e-mail, you’ll help spread the message. By making a phone call or writing a personal e-mail, your message will be a little louder. The biggest impact is showing up—to town halls, to rallies, to demonstrations. Seeing hundreds or thousands or hundreds of thousands of people coalesce around an issue effectively sends a message.
Dinner at my family's table growing up was a product of the then-new and novel notion of convenience for housewives. Why spend hours preserving fruits and vegetables when you can simply open a can and have dinner on the table in less than half an hour? Cookbooks, women's magazines and television commercials touted "open a box" instant gratification for puddings, cakes, hamburger helpers and soup mixes with brand names that became part of the family—think Duncan Hines, Campbell's, Lipton and, yes, Betty Crocker.
With three kids and a husband to feed every night, and especially when she started working full time, my mother needed all the help she could get. I've joked that during my childhood I thought that Campbell's cream of mushroom soup was the glue that held the universe together. Even when I was on my own, a good tuna casserole needed that special touch that only one product—I've since found a superior recipe—could achieve. My future husband wooed me with lunches he made himself with cream of tomato soup (Campbell's to the rescue again!) and grilled cheese sandwiches.
So, as with that tuna casserole, recreating the flavors I remember and the satisfaction they provided has become a bit of an obsession. A cream of tomato soup like the one from the can with its smooth, silky, tomatoey flavor—we always made it with water rather than milk—that filled your mouth and warmed your belly is one that has been at the top of my "figure this out" list.
Lots of recipes I researched called for various herbs and spices to be added; some add vinegar or honey, probably to balance out the acidity of the tomatoes. But I was looking for a recipe that was simple to make and that would have been easy enough for my mom to whip up for her family's dinner after a long day at the office, a glass of wine in one hand (would that she would have allowed herself that) and a wooden spoon in the other.
With a good supply of frozen, roasted astiana tomatoes in the freezer, I was all set with the main ingredient, and their perfect balance of sweetness to acidity made the notion of adding anything else just so much unnecessary froo-froo. Having made this soup a few times now, both with and without grilled cheese sandwiches, it's always brought back those days of yore, but with the satisfaction of knowing I no longer need help from the folks at Campbell's.
Creamy Roasted Tomato Soup
8 Tbsp. (1 stick) butter 1 large onion, chopped fine 3 cloves garlic, minced 1/4 c. flour 2 qts. (8 c.) roasted tomatoes or 3 28-oz. cans crushed tomatoes with their juices 2 c. chicken broth 1 Tbsp. kosher salt plus more to taste 1 tsp. celery salt 1/2 tsp. black pepper
In a Dutch oven or large soup pot, melt butter over medium heat. Add onion and sauté until tender and translucent. Add garlic and continue to sauté 2 minutes. Add flour and stir, making sure it doesn’t stick to the bottom of the pan, for 3 minutes. Add broth, tomatoes, salt, celery salt and pepper. Bring to a boil, then reduce heat to simmer for 30 minutes, stirring frequently to make sure nothing sticks to the bottom of the pan. Remove soup from heat and, using an immersion blender, purée the soup thoroughly until smooth*. Add more salt to taste, if needed. Serve.
* I don't mind a little texture from any bits that don't get totally blended in, but if you want a completely silky smooth finished product, you can press it through a sieve, which will catch any remaining seeds or other bits.